--- title: "Carton Flow Rack in Statesville, NC | Case Picking" url: https://charlottepalletrack.com/service-area/statesville/carton-flow-rack description: "Statesville carton flow rack for retail and e-commerce cases, with lane depth and retrofit assessments. Call (704) 480-3833." lang: en --- Image: Carton Flow Rack system inside a North Carolina warehouse (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) Statesville, North Carolina # Carton Flow Rack in Statesville, NC Carton flow rack in Statesville can put repeated retail and e-commerce case picks into a front-facing module with replenishment behind it. Cases and suitable totes advance on inclined roller lanes, giving each assigned SKU a consistent withdrawal position instead of repeated collection from reserve pallets. Mooresville Road and the Salisbury Road corridor connect local distribution with the I-77 and I-40 interchange. Retail replenishment and last-mile order work may require different forward quantities, so the lane plan should distinguish regular case withdrawals from mixed smaller picks before setting depth and frontage. (704) 480-3833 ## Carton flow rack purchase with reserve access included Order-picking speed depends on clear stock addresses, reduced walking, and timely replenishment rather than roller lanes alone. Show where completed picks enter consolidation and where reserve cases join the back aisle. An extra lane offers little benefit when the surrounding transfer routes create the delay. The Statesville offering is a division of Warehouse Equipment & Supplies Co., supplying and installing since 1997. New-material quotations define flow beds, guides, dividers, stops, supporting components, and installation work, with package assumptions and adjustment limits stated for the operational review. Pallet flow serves whole-pallet movement through deeper gravity reserve lanes, and pushback provides pallet storage and retrieval at a common face. Those alternatives do not determine the case module’s assignments. Locate the reserve-opening point and the refill route before comparing either bulk system with your forward-picking requirement. Retail and split-case demand separated Existing level arrangement identified Forward quantity linked to refills Call (704) 480-3833: (704) 480-3833 ## Planning Statesville carton flow racking conversions Use the existing rack and order route to determine which forward positions are workable. 1 ### Separate order tasks Record whole-case retail picks and split-case e-commerce lines independently. Compare the stock needed between refills and the space used by carts or totes, since a shared assortment does not guarantee a shared handling method. 2 ### Survey rack and clearances Older industrial buildings can have different openings and working routes from newer bulk space. Identify the pallet rack beams, frames, connections, and level arrangement before specifying retrofit inserts or retained reserve positions. 3 ### Trial the container range Run full cartons, depleted cases, and filled totes on the proposed tracks. Observe alignment through the entire incline and removal at the front, checking the smallest footprint as carefully as the heaviest loaded case. 4 ### Coordinate the work boundary Experienced installation crews we schedule and manage need planned unloading, staging, and isolated work zones. Keep designated retail and dispatch routes in the sequence and arrange working conditions around summer heat where appropriate. ## Case flow rack matched to forward-stock demand Lane depth should cover withdrawals between practical restocking rounds, not the entire reserve inventory. A fast-moving retail case may justify neighboring channels, while a slow e-commerce item can remain in another storage format. Use demand and handling evidence to decide which products deserve permanent faces. Carton flow rack supports packages on inclined rollers, with dividers keeping each assigned case or tote aligned. Measure actual loaded dimensions, underside seams, and base construction. Trials should include partly emptied containers because declining weight and weakened carton bottoms can change movement during piece picking. FIFO front withdrawal and back loading preserve physical sequence in a lane. Distinct product versions or release priorities may still need separate assignments. Rear identification should match the front address so refill teams do not need to inspect the picking face to select the correct channel. Retail and split-case demand separated Existing level arrangement identified Forward quantity linked to refills Image: Carton flow rack with gravity wheel beds and case lanes (https://charlottepalletrack.com/__l5e/assets-v1/40907050-7b75-417f-b4a6-6ac621d62446/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) ### Operations We Rack Around Here Statesville warehouse storage: https://charlottepalletrack.com/service-area/statesville · Carton flow system options: https://charlottepalletrack.com/products/carton-flow-rack · Pallet flow reserve storage: https://charlottepalletrack.com/service-area/statesville/pallet-flow-rack · Pushback reserve storage: https://charlottepalletrack.com/service-area/statesville/pushback-rack Food distribution Regional logistics Manufacturing ## Recent Installations Racking projects completed for warehouses across the Charlotte metro and nearby North and South Carolina communities. Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://charlottepalletrack.com/projects ## Review the Statesville order mix Provide case samples, retail and e-commerce withdrawal records, rack bay measurements, and the consolidation route. A carton flow rack plan should state which tasks share a module and which need separate positions or handling space. Discuss those choices with us at (704) 480-3833. ### Charlotte Pallet Rack 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 (704) 480-3833 Monday - Friday: 8:00 AM - 6:00 PM ## Statesville case-picking questions ### Can Statesville retail and e-commerce picks use one module? ### Should lane depth follow peak warehouse inventory? ### What proves an existing bay can accept flow inserts? ### Can cartons and totes use the same divider settings? ## Other Rack Types We Supply in Statesville ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://charlottepalletrack.com/service-area/statesville ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://charlottepalletrack.com/service-area/statesville/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://charlottepalletrack.com/service-area/statesville/pallet-flow-rack ### Drive-In Rack Deep reserve lanes with forklift entry for repeated pallets, trading individual access for fewer aisles. View details https://charlottepalletrack.com/service-area/statesville/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://charlottepalletrack.com/service-area/statesville/cantilever-rack Warehouse Relocation in Statesville →: https://charlottepalletrack.com/service-area/statesville/warehouse-relocation ## Nearby Areas We Also Serve Statesville and surrounding I-77/I-40 operations can be reviewed with separate retail and split-case forward-stock requirements for each facility. Carton Flow Rack in Charlotte: https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack Carton Flow Rack in Concord: https://charlottepalletrack.com/service-area/concord/carton-flow-rack Carton Flow Rack in Gastonia: https://charlottepalletrack.com/service-area/gastonia/carton-flow-rack Carton Flow Rack in Huntersville: https://charlottepalletrack.com/service-area/huntersville/carton-flow-rack Carton Flow Rack in Mooresville: https://charlottepalletrack.com/service-area/mooresville/carton-flow-rack Carton Flow Rack in Matthews: https://charlottepalletrack.com/service-area/matthews/carton-flow-rack View All Service Areas: https://charlottepalletrack.com/service-area ## Where We Work Located in Charlotte, NC, we serve the entire Charlotte metro with industrial pallet racks and warehouse storage solutions. ### Charlotte Pallet Rack #### Address 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 #### Phone (704) 480-3833 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Statesville? Build the forward-pick plan from actual withdrawals, working cases, and available rack openings. 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Separate whole-case withdrawals from piece-picking requirements during planning, and check whether their carts, refill quantities, and consolidation paths can share the same area." } }, { "@type": "Question", "name": "Should lane depth follow peak warehouse inventory?", "acceptedAnswer": { "@type": "Answer", "text": "No; use the stock required between workable replenishment rounds for the forward positions. Keep bulk reserve separate, then evaluate whether seasonal demand needs neighboring channels or revised assignments rather than permanent excess depth." } }, { "@type": "Question", "name": "What proves an existing bay can accept flow inserts?", "acceptedAnswer": { "@type": "Answer", "text": "The rack identification, support connections, measured openings, and proposed load arrangement must be checked together. Nominal beam length alone cannot confirm fit, picking clearance, or suitability of the complete converted bay." } }, { "@type": "Question", "name": "Can cartons and totes use the same divider settings?", "acceptedAnswer": { "@type": "Answer", "text": "Only if their loaded dimensions and movement trials support that arrangement. Tote feet or ribs may need different track contact, and a narrow carton may require its own side clearance even when the two packages look similar in storage." } } ] } ] ```