--- title: "Pallet Flow Rack in Hickory, NC | Controlled FIFO" url: https://charlottepalletrack.com/service-area/hickory/pallet-flow-rack description: "Assess Hickory pallet lanes for production supply and regional distribution. Review tested loads and installation scope at (704) 480-3833." lang: en --- Image: Pallet Flow Rack system inside a North Carolina warehouse (https://charlottepalletrack.com/__l5e/assets-v1/d1dbdbd0-3617-44da-b367-6a5d5c0fb1e1/pallet-flow-hero.jpg) Hickory, North Carolina # Pallet Flow Rack in Hickory, NC Pallet flow rack in Hickory should begin with the load being moved, not a preferred lane depth. Furniture manufacturing, fiber-optic cable production, and regional distribution can present very different pallet footprints, weights, and release patterns even when the warehouse dimensions look similar. Along the Highway 70 corridor and around the Hickory Regional Airport area, production support layouts must preserve room for staging and lift-truck approaches. Gravity storage deserves consideration where repeat products move in meaningful pallet quantities, but irregular loads and frequently changing assignments need closer scrutiny before dedicating lanes. (704) 480-3833 ## Specifying pallet flow rack from representative loads The planning sequence connects production requirements with the behavior of the actual pallet population. 1 ### Group compatible product families Separate recurring palletized products from oversized or irregular loads. Review demand by shift, receipt quantities, and storage duration to determine which families can support dedicated lane assignments. 2 ### Inspect the contact surfaces Record runners, underside boards, deck openings, and visible deterioration. Select trial pallets covering the expected range, including lighter units and the heaviest permitted loaded examples. 3 ### Prove the proposed movement Evaluate loading, progression, controlled arrival, and retrieval with representative loads. Adjust the proposed components and lane geometry from observed behavior rather than treating additional slope as the default answer. 4 ### Plan access and installation We schedule and manage experienced installation crews with agreed access windows. Your team identifies production routes that must remain available while unloading and assembly areas are established. ## Pallet flow rack for repeat production demand A rear loading aisle feeds pallets onto gravity rollers, and retrieval takes place at the front on the opposite end. Removing the leading pallet allows the next one to advance. That arrangement supports FIFO within the lane while separating incoming stock from the withdrawal activity. For date-sensitive, high-volume SKU stock, pallet flow rack can make receipt sequence visible and repeatable. However, FIFO is a physical sequence, not an automatic expiration calculation. If later deliveries carry earlier dates, inventory rules must resolve the exception before those pallets enter an established queue. Brakes or speed controllers moderate travel as loads move forward. Lane length and slope must be matched to tested loads rather than taken from a universal setting. Pallet condition, deck construction, and weight variation all influence movement, including whether lighter loads start and heavier loads arrive under control. Full load-range movement trials Production access preserved in layout Posted configuration-specific capacities Image: Pallet flow rack lanes with gravity rollers installed (https://charlottepalletrack.com/__l5e/assets-v1/fedcae28-46d2-4b7a-90a5-5bf601e47d8a/pallet-flow-rack-2.jpg) Image: Flow racking system loaded with pallets at the pick face (https://charlottepalletrack.com/__l5e/assets-v1/a0b3e2bf-df72-4ae5-9de7-e125078f9e4f/pallet-flow-rack-3.jpg) ### Operations We Rack Around Here Hickory warehouse storage: https://charlottepalletrack.com/service-area/hickory · Pallet flow system options: https://charlottepalletrack.com/products/pallet-flow-rack Furniture manufacturing Communications manufacturing Regional distribution ## Pallet flow rack capacity beyond a single rating Beam capacity is stated per beam pair, per level, while frame capacity depends on level count, spacing, and configuration. Load plaques need to reflect the supplied arrangement. A rating for one component does not establish permission to fill every position with any available pallet weight. Distinguish full-pallet movement from other gravity-assisted systems before comparing proposals. Pushback loads and retrieves at the same face and generally follows LIFO. Carton flow serves case picks. Neither substitutes directly for opposite-end pallet replenishment when production depends on a defined receipt-to-release sequence. We provide new material only and describe the scope around your intended operation. Our business is a division of Warehouse Equipment & Supplies Co.; supplying and installing since 1997 informs how we coordinate equipment selection, installation responsibilities, and the information needed for handover. Full load-range movement trials Production access preserved in layout Call (704) 480-3833: (704) 480-3833 ## Recent Installations Racking projects completed for warehouses across the Charlotte metro and nearby North and South Carolina communities. Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://charlottepalletrack.com/projects ## Build a production-led equipment request For a pallet flow rack review, send pallet drawings or photographs, loaded weights, product demand, and available building dimensions. Include the receiving batch size so lane allocation reflects replenishment as well as withdrawals. (704) 480-3833. ### Charlotte Pallet Rack 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 (704) 480-3833 Monday - Friday: 8:00 AM - 6:00 PM ## Questions for manufacturing and distribution teams ### Can wrapped furniture components travel on gravity rollers? ### What if production consumes only part of a pallet? ### How many pallets deep should each product run? ### Can we change beam levels after installation? ## Other Rack Types We Supply in Hickory ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://charlottepalletrack.com/service-area/hickory ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://charlottepalletrack.com/service-area/hickory/pushback-rack ### Drive-In Rack Deep reserve lanes with forklift entry for repeated pallets, trading individual access for fewer aisles. View details https://charlottepalletrack.com/service-area/hickory/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://charlottepalletrack.com/service-area/hickory/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://charlottepalletrack.com/service-area/hickory/carton-flow-rack Warehouse Relocation in Hickory →: https://charlottepalletrack.com/service-area/hickory/warehouse-relocation ## Nearby Areas We Also Serve Facilities near Startown Road or the US 321 / I-40 corridor can include dispatch staging and production transfer routes in the same drawing, exposing conflicts before lane positions are fixed. Pallet Flow Rack in Charlotte: https://charlottepalletrack.com/service-area/charlotte/pallet-flow-rack Pallet Flow Rack in Concord: https://charlottepalletrack.com/service-area/concord/pallet-flow-rack Pallet Flow Rack in Gastonia: https://charlottepalletrack.com/service-area/gastonia/pallet-flow-rack Pallet Flow Rack in Huntersville: https://charlottepalletrack.com/service-area/huntersville/pallet-flow-rack Pallet Flow Rack in Mooresville: https://charlottepalletrack.com/service-area/mooresville/pallet-flow-rack Pallet Flow Rack in Matthews: https://charlottepalletrack.com/service-area/matthews/pallet-flow-rack View All Service Areas: https://charlottepalletrack.com/service-area ## Where We Work Located in Charlotte, NC, we serve the entire Charlotte metro with industrial pallet racks and warehouse storage solutions. ### Charlotte Pallet Rack #### Address 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 #### Phone (704) 480-3833 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Pallet Flow Rack in Hickory? Discuss pallet flow rack with your production and warehouse requirements together. Call (704) 480-3833 to review load evidence, lane assignments, and managed installation. 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