--- title: "Carton Flow Rack in Concord, NC | Case Picking" url: https://charlottepalletrack.com/service-area/concord/carton-flow-rack description: "Plan Concord carton flow lanes for parts and distribution picking, with case trials and retrofit checks. Call (704) 480-3833." lang: en --- Image: Carton Flow Rack system inside a North Carolina warehouse (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) Concord, North Carolina # Carton Flow Rack in Concord, NC Carton flow rack in Concord gives repeat-picked parts and packaged stock a defined front position, with reserve cases feeding it from behind. Inclined roller lanes can suit a mixed picking operation when channel assignments reflect package shape, demand, and the replenishment batch rather than an arbitrary equal-width grid. International Drive and Speedway Boulevard connect distribution and motorsports-support activity with the I-85 corridor. Parts cartons may vary considerably in weight and footprint, so the design conversation should begin with representative packages and the way order assemblers combine them at the dispatch bench. (704) 480-3833 ## Building a Concord carton flow rack plan Parts demand, package construction, and the supporting rack determine the purchasing scope. 1 ### Separate picking families Group repeat order lines by the way they are handled, not only by supplier. Compare full-case withdrawals with piece picking from open cartons, since each produces a different forward-stock requirement. 2 ### Inspect supporting levels Pallet rack bay retrofits need identified frames and beams, measured spans, and checked connections. Allow room above each flow bed for handling the largest case without obscuring the product label. 3 ### Demonstrate movement Use packed production cartons and working totes to verify travel on inclined rollers. Adjust the proposed track arrangement only after checking underside contact, weight distribution, and arrival at the front stop. 4 ### Plan the changeover We schedule and manage experienced installation crews around the agreed work area. Keep parts issue and replenishment routes available during staged work, and settle the handover checks before installation begins. ## Carton flow racking for mixed parts orders A flow lane advances the next carton under gravity after the exposed case leaves the front. The useful result is a consistent pick address, not an invitation to place every SKU on rollers. Slow sellers, unusually shaped packs, and very small items may need a different forward-storage method. FIFO picking uses the front face while restocking occurs at the back. Loading a newer receipt in front defeats that sequence, even if the hardware is described as first-in, first-out. Put replenishment labels where the rear operator can identify the correct channel without walking around the module. Case flow rack lane widths and dividers should account for cartons that bulge around heavy components. Confirm roller support beneath the load rather than relying on a printed box size. A loaded tote with molded runners deserves its own movement trial, including the last unit remaining in the lane. Package-specific roller selection Readable rear lane addresses Documented insert and beam fit Image: Carton flow rack with gravity wheel beds and case lanes (https://charlottepalletrack.com/__l5e/assets-v1/40907050-7b75-417f-b4a6-6ac621d62446/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) ### Operations We Rack Around Here Concord warehouse storage: https://charlottepalletrack.com/service-area/concord · Carton flow system options: https://charlottepalletrack.com/products/carton-flow-rack · Pallet flow reserve storage: https://charlottepalletrack.com/service-area/concord/pallet-flow-rack · Pushback reserve storage: https://charlottepalletrack.com/service-area/concord/pushback-rack Motorsports support Distribution Manufacturing ## Case flow rack within a complete pick module Place the fastest repeat picks where operators can reach them without unnecessary bending or stretching. Order-picking speed depends on how many lines can be collected through a sensible route, and on whether the stock behind each face lasts until the next scheduled replenishment. As the Concord-facing division of Warehouse Equipment & Supplies Co., supplying and installing since 1997, we quote new material against a documented operating plan. That plan identifies flow beds, lane guides, supporting components, and installation work so purchasing can see what the proposal actually includes. For deeper reserve stock, compare whole-pallet movement with case-level handling. Pallet flow serves complete pallet loads, whereas pushback uses a shared loading and retrieval face for reserve pallets. Neither automatically resolves how open cases or parts totes enter your forward-pick module. Package-specific roller selection Readable rear lane addresses Documented insert and beam fit Call (704) 480-3833: (704) 480-3833 ## Recent Installations Racking projects completed for warehouses across the Charlotte metro and nearby North and South Carolina communities. Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://charlottepalletrack.com/projects ## Price the Concord picking arrangement Provide your parts list, packed weights, order-line history, and bay measurements. The carton flow rack proposal can then explain how lane allocation supports daily picking and where reserve replenishment enters the plan. Call to review those inputs at (704) 480-3833. ### Charlotte Pallet Rack 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 (704) 480-3833 Monday - Friday: 8:00 AM - 6:00 PM ## Concord case-picking questions ### Can a Concord parts operation mix totes and cartons? ### Should high-demand parts receive multiple lanes? ### What determines the price of a bay conversion? ### Can order assemblers pick from partly opened cartons? ## Other Rack Types We Supply in Concord ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://charlottepalletrack.com/service-area/concord ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://charlottepalletrack.com/service-area/concord/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://charlottepalletrack.com/service-area/concord/pallet-flow-rack ### Drive-In Rack Deep reserve lanes with forklift entry for repeated pallets, trading individual access for fewer aisles. View details https://charlottepalletrack.com/service-area/concord/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://charlottepalletrack.com/service-area/concord/cantilever-rack Warehouse Relocation in Concord →: https://charlottepalletrack.com/service-area/concord/warehouse-relocation ## Nearby Areas We Also Serve Concord distribution plans can include surrounding Cabarrus operations without treating every parts assortment as an identical lane schedule. Carton Flow Rack in Charlotte: https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack Carton Flow Rack in Gastonia: https://charlottepalletrack.com/service-area/gastonia/carton-flow-rack Carton Flow Rack in Huntersville: https://charlottepalletrack.com/service-area/huntersville/carton-flow-rack Carton Flow Rack in Mooresville: https://charlottepalletrack.com/service-area/mooresville/carton-flow-rack Carton Flow Rack in Matthews: https://charlottepalletrack.com/service-area/matthews/carton-flow-rack Carton Flow Rack in Monroe: https://charlottepalletrack.com/service-area/monroe/carton-flow-rack View All Service Areas: https://charlottepalletrack.com/service-area ## Where We Work Located in Charlotte, NC, we serve the entire Charlotte metro with industrial pallet racks and warehouse storage solutions. ### Charlotte Pallet Rack #### Address 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 #### Phone (704) 480-3833 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Concord? Bring the packed cases and order pattern that your Concord team actually works with. 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Demonstrate loaded movement for each container family instead of assuming all flat-looking bases roll in the same way." } }, { "@type": "Question", "name": "Should high-demand parts receive multiple lanes?", "acceptedAnswer": { "@type": "Answer", "text": "They may need more than one channel when replenishment cannot keep a single lane supplied. Use withdrawals between replenishment rounds to set the forward quantity, then check whether additional width improves the actual picking route." } }, { "@type": "Question", "name": "What determines the price of a bay conversion?", "acceptedAnswer": { "@type": "Answer", "text": "The existing rack arrangement, required inserts, lane accessories, and installation scope determine the proposal. Compatibility checks and package trials should precede the quote so omitted supporting parts do not distort purchasing comparisons." } }, { "@type": "Question", "name": "Can order assemblers pick from partly opened cartons?", "acceptedAnswer": { "@type": "Answer", "text": "They can where the remaining carton retains a suitable base and stable shape. Test partially depleted cases as well as sealed ones, and define when an empty or collapsing box should be removed from the lane." } } ] } ] ```