--- title: "Carton Flow Rack in Charlotte, NC | Case Picking" url: https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack description: "Carton flow rack for Charlotte case picking: rear replenishment, lane sizing and pallet bay conversion. Call (704) 480-3833." lang: en --- Image: Carton Flow Rack system inside a North Carolina warehouse (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) Charlotte, North Carolina # Carton Flow Rack in Charlotte, NC Carton flow rack in Charlotte brings active cases toward the picker on inclined roller lanes, reducing repeated trips into reserve storage. The arrangement works best when frequently ordered products deserve a permanent pick address and replenishment can reach the opposite side without crossing the packing queue. In Steele Creek and along Westinghouse Boulevard, retail and third-party logistics buildings must balance busy docks with small-order dispatch. Start with the case-picking workload rather than filling every available bay; the right number of forward positions depends on order frequency, replenishment access, and how cartons arrive. (704) 480-3833 ## Carton flow rack built around the pick face Gravity advances cases or suitable totes along roller tracks as the front unit is removed. FIFO means first-in, first-out within a correctly replenished lane, with picking at the front and restocking from the back. Separate access helps receiving teams replace stock while order assemblers remain at their assigned face. Lane widths follow actual package dimensions, including bowed sides and labels that project beyond the carton. Dividers maintain separate SKU channels and discourage sideways drift. Test the smallest case, the heaviest case, and partly filled totes because identical outside dimensions do not guarantee the same travel behavior. Carton flow racking belongs within a complete pick module: reserve pallets, replenishment routes, forward cases, and packing stations all interact. Locating fast-moving products within comfortable reach can reduce walking and searching, but order-picking speed also depends on identification, scanning, and timely replenishment. Loaded carton movement trials Confirmed rack bay compatibility Distinct replenishment access Image: Carton flow rack with gravity wheel beds and case lanes (https://charlottepalletrack.com/__l5e/assets-v1/40907050-7b75-417f-b4a6-6ac621d62446/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://charlottepalletrack.com/__l5e/assets-v1/d8101084-1d24-42fc-bc5a-eb546281ef83/carton-flow-hero.jpg) ### Operations We Rack Around Here Charlotte warehouse storage: https://charlottepalletrack.com/service-area/charlotte · Carton flow system options: https://charlottepalletrack.com/products/carton-flow-rack · Pallet flow reserve storage: https://charlottepalletrack.com/service-area/charlotte/pallet-flow-rack · Pushback reserve storage: https://charlottepalletrack.com/service-area/charlotte/pushback-rack Regional distribution Third-party logistics Consumer goods ## Checking a Charlotte case flow rack proposal We turn the picking plan into a scope that procurement and operations can review together. 1 ### Map the order mix Supply order-line history and case quantities rather than just a product list. Identify repeat sellers, seasonal peaks, and items that should remain on static shelving because demand seldom justifies a dedicated lane. 2 ### Run case trials Trial filled cartons and totes on the proposed roller arrangement. Check the starting movement, controlled arrival, and hand removal before choosing track spacing or accepting a slope based on another package. 3 ### Survey the host bays For a retrofit, record rack identification, beam spans, existing levels, and obstructions. A flow insert must fit the supporting pallet rack bay without assuming that matching beam length alone proves compatibility. 4 ### Sequence occupied areas Experienced installation crews we schedule and manage work within agreed zones. Reserve unloading and staging space, and account for summer heat in non-air-conditioned buildings when arranging the working sequence. ## Carton flow rack scope beyond the rollers A new system quotation should distinguish supporting rack, roller beds, dividers, entry guides, and end stops. Accessories matter when cases change size or when a narrow product can turn sideways. Specify which lane settings remain adjustable and who approves those changes after handover. This Charlotte site is a division of Warehouse Equipment & Supplies Co., supplying and installing since 1997. We supply new material and build the proposal around your operating inputs, so an existing warehouse receives a defined picking arrangement rather than an unexplained collection of inserts. Case lanes do not replace bulk pallet storage. Pallet flow moves whole loads through deeper gravity lanes, while pushback handles reserve pallets from one working face. Decide where full pallets are opened and how loose cases reach the replenishment aisle before choosing how these systems connect. Loaded carton movement trials Confirmed rack bay compatibility Distinct replenishment access Call (704) 480-3833: (704) 480-3833 ## Recent Installations Racking projects completed for warehouses across the Charlotte metro and nearby North and South Carolina communities. Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://charlottepalletrack.com/projects ## Discuss your forward-pick layout Send a floor plan, current rack photographs, case dimensions, and order-line volumes. A carton flow rack quote should show lane assignments and reserve-stock access, with the installation boundary clearly identified. Discuss your Charlotte picking requirements at (704) 480-3833. ### Charlotte Pallet Rack 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 (704) 480-3833 Monday - Friday: 8:00 AM - 6:00 PM ## Charlotte case-picking questions ### Can we add case lanes to existing Charlotte pallet rack? ### How much width should each SKU receive? ### Will totes behave like corrugated cases? ### Does front picking guarantee faster order completion? ## Other Rack Types We Supply in Charlotte ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://charlottepalletrack.com/service-area/charlotte ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://charlottepalletrack.com/service-area/charlotte/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://charlottepalletrack.com/service-area/charlotte/pallet-flow-rack ### Drive-In Rack Deep reserve lanes with forklift entry for repeated pallets, trading individual access for fewer aisles. View details https://charlottepalletrack.com/service-area/charlotte/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://charlottepalletrack.com/service-area/charlotte/cantilever-rack Warehouse Relocation in Charlotte →: https://charlottepalletrack.com/service-area/charlotte/warehouse-relocation ## Nearby Areas We Also Serve Charlotte-area case-picking layouts can be coordinated with nearby facilities while keeping each building’s order mix and replenishment plan separate. Carton Flow Rack in Concord: https://charlottepalletrack.com/service-area/concord/carton-flow-rack Carton Flow Rack in Gastonia: https://charlottepalletrack.com/service-area/gastonia/carton-flow-rack Carton Flow Rack in Huntersville: https://charlottepalletrack.com/service-area/huntersville/carton-flow-rack Carton Flow Rack in Mooresville: https://charlottepalletrack.com/service-area/mooresville/carton-flow-rack Carton Flow Rack in Matthews: https://charlottepalletrack.com/service-area/matthews/carton-flow-rack Carton Flow Rack in Monroe: https://charlottepalletrack.com/service-area/monroe/carton-flow-rack View All Service Areas: https://charlottepalletrack.com/service-area ## Where We Work Located in Charlotte, NC, we serve the entire Charlotte metro with industrial pallet racks and warehouse storage solutions. ### Charlotte Pallet Rack #### Address 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 #### Phone (704) 480-3833 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Charlotte? Request a forward-pick review based on your real cartons, tote fleet, and replenishment routine. (704) 480-3833 Tap to Call: (704) 480-3833 ## Structured data ```json [ { "@context": "https://schema.org", "@graph": [ { "@type": "LocalBusiness", "@id": "https://charlottepalletrack.com/#business", "name": "Charlotte Pallet Rack", "url": "https://charlottepalletrack.com", "telephone": "(704) 480-3833", "address": { "@type": "PostalAddress", "streetAddress": "1515 Mockingbird Ln, Ste 200A", "addressLocality": "Charlotte", "addressRegion": "NC", "postalCode": "28209", "addressCountry": "US" }, "hasMap": "https://maps.google.com/maps?cid=3791448016980164287&output=embed", "areaServed": { "@type": "City", "name": "Charlotte", "containedInPlace": { "@type": "State", "name": "North Carolina" } }, "parentOrganization": { "@type": "Organization", "name": "Warehouse Equipment & Supplies Co.", "url": "https://www.warehouseequipmentsite.com" } }, { "@type": "Service", "@id": "https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack#service", "name": "Carton Flow Rack in Charlotte, NC", "serviceType": "Carton Flow Rack in Charlotte, NC", "description": "Carton flow rack for Charlotte case picking: rear replenishment, lane sizing and pallet bay conversion. Call (704) 480-3833.", "url": "https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack", "provider": { "@id": "https://charlottepalletrack.com/#business" }, "areaServed": { "@type": "City", "name": "Charlotte", "containedInPlace": { "@type": "State", "name": "North Carolina" } } } ] }, { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://charlottepalletrack.com/#business", "name": "Charlotte Pallet Rack", "alternateName": "Charlotte Pallet Rack - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Charlotte, NC. Free warehouse design consultations, pallet rack installation, and storage optimization services across the Charlotte metro.", "url": "https://charlottepalletrack.com", "telephone": "(704) 480-3833", "address": { "@type": "PostalAddress", "streetAddress": "1515 Mockingbird Ln, Ste 200A", "addressLocality": "Charlotte", "addressRegion": "NC", "postalCode": "28209", "addressCountry": "US" }, "geo": { "@type": "GeoCoordinates", "latitude": "35.2271", "longitude": "-80.8431" }, "areaServed": { "@type": "City", "name": "Charlotte", "containedInPlace": { "@type": "State", "name": "North Carolina" } }, "openingHoursSpecification": [ { "@type": "OpeningHoursSpecification", "dayOfWeek": [ "Monday", "Tuesday", "Wednesday", "Thursday", "Friday" ], "opens": "08:00", "closes": "17:00" } ], "priceRange": "$$", "paymentAccepted": "Cash, Credit Card, Check", "image": "https://charlottepalletrack.com/images/logo.png", "sameAs": [ "https://facebook.com/charlottepalletrack", "https://linkedin.com/company/charlottepalletrack", "https://instagram.com/charlottepalletrack" ], "hasOfferCatalog": { "@type": "OfferCatalog", "name": "Pallet Rack Systems", "itemListElement": [ { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Selective Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Push Back Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Drive-In Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Warehouse Design Consultation" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Pallet Rack Installation" } } ] } }, { "@context": "https://schema.org", "@type": "BreadcrumbList", "itemListElement": [ { "@type": "ListItem", "position": 1, "name": "Home", "item": "https://charlottepalletrack.com/" }, { "@type": "ListItem", "position": 2, "name": "Service Area", "item": "https://charlottepalletrack.com/service-area" }, { "@type": "ListItem", "position": 3, "name": "Charlotte", "item": "https://charlottepalletrack.com/service-area/charlotte" }, { "@type": "ListItem", "position": 4, "name": "Carton Flow Rack", "item": "https://charlottepalletrack.com/service-area/charlotte/carton-flow-rack" } ] }, { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "Can we add case lanes to existing Charlotte pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Often, provided the host rack and the proposed inserts are compatible. Record rack identification, beam spans, level spacing, and load requirements before approving a retrofit; a photograph alone cannot establish the supporting arrangement." } }, { "@type": "Question", "name": "How much width should each SKU receive?", "acceptedAnswer": { "@type": "Answer", "text": "Allow for the widest actual package and the clearance required by the selected track system. Dividers should guide cartons without pinching bowed cases, and wider demand may justify adjacent lanes rather than one crowded channel." } }, { "@type": "Question", "name": "Will totes behave like corrugated cases?", "acceptedAnswer": { "@type": "Answer", "text": "Not necessarily; the underside and loaded weight determine roller contact. Test your filled totes separately, especially where ribs, feet, or a recessed base interrupt the surface that rides on the tracks." } }, { "@type": "Question", "name": "Does front picking guarantee faster order completion?", "acceptedAnswer": { "@type": "Answer", "text": "It can reduce travel when repeat sellers occupy suitable forward positions. Compare walking, search time, replenishment interruptions, and packing congestion before treating additional lanes as the answer to every picking delay." } } ] } ] ```