--- title: "Pallet Flow Rack in Charlotte, NC | Rack Systems" url: https://charlottepalletrack.com/products/pallet-flow-rack description: "Pallet Flow Rack in Charlotte, NC. Free CAD layout and itemized quote. Compare storage access and capacity for your warehouse." lang: en --- Image: Pallet Flow Rack system in an industrial warehouse (https://charlottepalletrack.com/__l5e/assets-v1/d1dbdbd0-3617-44da-b367-6a5d5c0fb1e1/pallet-flow-hero.jpg) # Pallet Flow Rack Systems in Charlotte, NC A Charlotte food distributor cannot solve date rotation by asking drivers to remember which pallet arrived first. Separate load and pick traffic before drawing gravity lanes near Westinghouse Boulevard. Charlotte freight routes meet at I-85 and I-77, while Steele Creek connects warehouse operations with the airport and intermodal corridor. A storage plan here has to separate reserve inventory from dock staging instead of treating all empty floor as rack space. A pallet flow rack system loads at one end and presents pallets at the opposite pick face using gravity rollers or tracks. That physical first-in-first-out sequence helps when rotation matters, but it still requires compatible pallets and a controlled lane design. We review the load range, pallet bottoms, lane depth, braking, and access at both ends. Your free layout compares storage positions with replenishment and pick traffic before the itemized quote is approved. (704) 480-3833 ## Why Charlotte Warehouses Work With Us We plan Charlotte projects around the actual building and inventory, not a broad claim about every warehouse in the metro. A Westinghouse Boulevard receiving area and a Northlake order-picking operation can need different lane depths, replenishment routes, and work windows. The first drawing makes those differences visible. For pallet flow rack specifically, the local design decision is straightforward: separate load and pick traffic before drawing gravity lanes near Westinghouse Boulevard. We review this against the actual Steele Creek building and its working-stock requirements before the quote is approved. With pallet flow, we start with the pallets and the intended movement, not just the number of positions requested. Bottom-board orientation, pallet condition, the weight range, and storage temperature can affect roller and brake selection. We also ask how a held lot is isolated so gravity movement does not override your release process. The layout identifies load and pick aisles as well as lane count, avoiding a capacity plan that has no workable replenishment route. The written scope covers frames, flow components, braking and separation where specified, guarding, and loaded-travel checks. You can compare flow racking with other systems using the same floor plan and documented assumptions. ## How Pallet Flow Rack Works 1 ### Load end Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle. 2 ### Gravity conveyor Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling. 3 ### Braking and separation Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it. 4 ### Pick end Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock. Image: Pallet flow rack lanes with gravity rollers installed (https://charlottepalletrack.com/__l5e/assets-v1/fedcae28-46d2-4b7a-90a5-5bf601e47d8a/pallet-flow-rack-2.jpg) Image: Flow racking system loaded with pallets at the pick face (https://charlottepalletrack.com/__l5e/assets-v1/a0b3e2bf-df72-4ae5-9de7-e125078f9e4f/pallet-flow-rack-3.jpg) ## Where It Fits Best Date-coded food, beverage, and pharmaceutical inventory High-volume SKUs with steady, predictable turns Cold storage where every cubic foot carries a cost Staging finished goods coming off a production line Operations that need FIFO documented, not just assumed ## What We Need to Design It - Do you need strict pallet-level FIFO, or is lane-level rotation enough? - How many pallets per SKU move through in a typical week? - What's the pallet weight range, and what condition are pallets usually in? - How deep can lanes run in your footprint? - Is the storage area ambient, cooler, or freezer? ## What a Project Includes For Charlotte, start with the floor plan and the operating constraint: separate load and pick traffic before drawing gravity lanes near Westinghouse Boulevard. The scope is reviewed against your Steele Creek site, not a catalog example. Flow racking is engineered per lane, not pulled off a shelf. Pallet weight, deck condition, bottom-board orientation, and desired lane depth all drive the roller or wheel selection and the pitch calculation, so the first step is pinning down exactly what's moving through the lane. From there we set lane count and depth against your throughput. Fewer, deeper lanes maximize storage; more, shallower lanes give the pick face more SKU variety. Both versions get modeled with position counts so the tradeoff is visible before you buy, not found after. The itemized quote covers frames, beams, rail and roller assemblies, brakes, entry and exit guides, and guarding. At installation the crew sets pitch, tests loaded travel in every lane, and tunes brakes before the system goes live. Afterward you have documented capacities, a lane map your team can hand to new hires, and a project contact for new rack additions as storage needs change. Before work is released, the final scope confirms the approved layout, capacities, accessories, installation responsibilities, and access requirements. Our team handles the permit side for you. Changes in load, pallet construction, or handling equipment should be raised before ordering so the drawing and quote describe the system your team will actually use. 1 Phone consultation 2 CAD layout 3 Itemized quote 4 Delivery & installation ## Recent Installations A sample of racking projects completed across the region. Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://charlottepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://charlottepalletrack.com/projects ## Get a Pallet Flow Rack Quote Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (704) 480-3833. ### What's Included: - Free warehouse consultation - CAD layout drawings - Itemized project quote - Rack type recommendations - Installation timeline ## Pallet Flow Rack Questions We Hear Most ### What type of pallet rack do I need? ### How much does pallet rack cost? ### How many pallet positions fit in my warehouse? ### How long does it take to get and install pallet rack? ## Pallet Flow Rack by Service Area Delivery and installation across the Charlotte metro and nearby North and South Carolina communities. Charlotte: https://charlottepalletrack.com/service-area/charlotte/pallet-flow-rack Concord: https://charlottepalletrack.com/service-area/concord/pallet-flow-rack Gastonia: https://charlottepalletrack.com/service-area/gastonia/pallet-flow-rack Huntersville: https://charlottepalletrack.com/service-area/huntersville/pallet-flow-rack Mooresville: https://charlottepalletrack.com/service-area/mooresville/pallet-flow-rack Matthews: https://charlottepalletrack.com/service-area/matthews/pallet-flow-rack Monroe: https://charlottepalletrack.com/service-area/monroe/pallet-flow-rack Pineville: https://charlottepalletrack.com/service-area/pineville/pallet-flow-rack Indian Trail: https://charlottepalletrack.com/service-area/indian-trail/pallet-flow-rack Kannapolis: https://charlottepalletrack.com/service-area/kannapolis/pallet-flow-rack Statesville: https://charlottepalletrack.com/service-area/statesville/pallet-flow-rack Hickory: https://charlottepalletrack.com/service-area/hickory/pallet-flow-rack Salisbury: https://charlottepalletrack.com/service-area/salisbury/pallet-flow-rack Rock Hill: https://charlottepalletrack.com/service-area/rock-hill/pallet-flow-rack Fort Mill: https://charlottepalletrack.com/service-area/fort-mill/pallet-flow-rack ## Other Rack Systems We Supply ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. https://charlottepalletrack.com/products/pallet-rack ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. https://charlottepalletrack.com/products/pushback-rack ### Drive-In Rack Deep reserve lanes with forklift entry for repeated pallets, trading individual access for fewer aisles. https://charlottepalletrack.com/products/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. https://charlottepalletrack.com/products/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. https://charlottepalletrack.com/products/carton-flow-rack Moving buildings? Warehouse Relocation Services →: https://charlottepalletrack.com/warehouse-relocation ## Where We Work Located in Charlotte, NC, we serve the entire Charlotte metro with industrial pallet racks and warehouse storage solutions. ### Charlotte Pallet Rack #### Address 1515 Mockingbird Ln Ste 200A Charlotte, NC 28209 #### Phone (704) 480-3833 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Ready to Price Pallet Flow Rack? Call (704) 480-3833 or request a quote and we will start a layout. 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Pushback holds 2–6 pallets deep with LIFO by SKU; pallet flow suits FIFO or dated stock; drive-in suits bulk stock with few SKUs; cantilever supports long loads; carton flow serves case picking." } }, { "@type": "Question", "name": "How much does pallet rack cost?", "acceptedAnswer": { "@type": "Answer", "text": "Price depends on pallet positions, rack height, beam capacity, decking, freight and installation. Send pallet size, your heaviest load per level, clear height and building size for a free CAD layout and itemized quote. We supply new material only." } }, { "@type": "Question", "name": "How many pallet positions fit in my warehouse?", "acceptedAnswer": { "@type": "Answer", "text": "The count depends on clear height, aisle width and your forklift. 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